Source code for RCAIDE.Library.Methods.Powertrain.Converters.Turboshaft.design_turboshaft

# RCAIDE/Library/Methods/Energy/Converters/Turboshaft/design_turboshaft.py
# 
# 
# Created:  Jul 2023, M. Clarke 

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#  IMPORT
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# RCAIDE Imports     
import RCAIDE
from RCAIDE.Framework.Core                                           import Data
from RCAIDE.Framework.Mission.Common                                 import Conditions
from RCAIDE.Library.Methods.Powertrain.Converters.Ram                import compute_ram_performance
from RCAIDE.Library.Methods.Powertrain.Converters.Combustor          import compute_combustor_performance
from RCAIDE.Library.Methods.Powertrain.Converters.Compressor         import compute_compressor_performance
from RCAIDE.Library.Methods.Powertrain.Converters.Turbine            import compute_turbine_performance
from RCAIDE.Library.Methods.Powertrain.Converters.Expansion_Nozzle   import compute_expansion_nozzle_performance 
from RCAIDE.Library.Methods.Powertrain.Converters.Compression_Nozzle import compute_compression_nozzle_performance
from RCAIDE.Library.Methods.Powertrain.Converters.Turboshaft         import size_core  
from RCAIDE.Library.Methods.Powertrain                               import setup_operating_conditions 

# Python package imports   
import numpy                                                                as np

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#  Design Turboshaft
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[docs] def design_turboshaft(turboshaft): """ Designs and sizes a turboshaft engine based on design point conditions and performance requirements. Parameters ---------- turboshaft : Turboshaft Turboshaft engine object containing design parameters and components - design_mach_number : float Design point Mach number - design_altitude : float Design point altitude [m] - design_isa_deviation : float ISA temperature deviation [K] - working_fluid : FluidProperties Working fluid properties object - Components: - ram : Ram - inlet_nozzle : Compression_Nozzle - compressor : Compressor - combustor : Combustor - high_pressure_turbine : Turbine - low_pressure_turbine : Turbine - core_nozzle : Expansion_Nozzle Returns ------- None Results are stored in turboshaft attributes: - design_thrust_specific_fuel_consumption : float TSFC at design point [kg/N/s] - design_non_dimensional_thrust : float Non-dimensional thrust [-] - design_core_mass_flow_rate : float Core mass flow rate [kg/s] - design_fuel_flow_rate : float Fuel flow rate [kg/s] - design_power : float Power output [W] - design_specific_power : float Specific power [W/kg] - design_power_specific_fuel_consumption : float Power specific fuel consumption [kg/W/s] - design_thermal_efficiency : float Thermal efficiency [-] - design_propulsive_efficiency : float Propulsive efficiency [-] Notes ----- The function performs the following steps: 1. Computes atmospheric conditions at design altitude 2. Initializes design point conditions 3. Analyzes flow through each component sequentially: - Ram inlet - Inlet nozzle - Compressor - Combustor - High pressure turbine - Low pressure turbine - Core nozzle 4. Sizes core components 5. Computes sea level static performance **Major Assumptions** * Standard atmospheric conditions (with possible ISA deviation) * Steady state operation * Perfect gas behavior * Adiabatic component processes except combustor * No bleed air extraction * Design point sizing determines component characteristics **Theory** The design process follows standard gas turbine cycle analysis principles. Component sizing is based on achieving required power output while maintaining appropriate component matching throughout the engine. **Extra modules required** * RCAIDE.Framework.Analyses.Atmospheric.US_Standard_1976 * RCAIDE.Library.Attributes.Planets.Earth See Also -------- RCAIDE.Library.Methods.Powertrain.Converters.Ram.compute_ram_performance RCAIDE.Library.Methods.Powertrain.Converters.Combustor.compute_combustor_performance RCAIDE.Library.Methods.Powertrain.Converters.Compressor.compute_compressor_performance RCAIDE.Library.Methods.Powertrain.Converters.Turbine.compute_turbine_performance """ #check if mach number and temperature are passed if(turboshaft.design_mach_number==None or turboshaft.design_altitude==None): #raise an error raise NameError('The sizing conditions require an altitude and a Mach number') else: #call the atmospheric model to get the conditions at the specified altitude atmosphere = RCAIDE.Framework.Analyses.Atmospheric.US_Standard_1976() atmo_data = atmosphere.compute_values(turboshaft.design_altitude,turboshaft.design_isa_deviation) planet = RCAIDE.Library.Attributes.Planets.Earth() p = atmo_data.pressure T = atmo_data.temperature rho = atmo_data.density a = atmo_data.speed_of_sound mu = atmo_data.dynamic_viscosity # setup conditions conditions = RCAIDE.Framework.Mission.Common.Results() # freestream conditions conditions.freestream.altitude = np.atleast_1d(turboshaft.design_altitude) conditions.freestream.mach_number = np.atleast_1d(turboshaft.design_mach_number) conditions.freestream.pressure = np.atleast_1d(p) conditions.freestream.temperature = np.atleast_1d(T) conditions.freestream.density = np.atleast_1d(rho) conditions.freestream.dynamic_viscosity = np.atleast_1d(mu) conditions.freestream.gravity = np.atleast_1d(planet.compute_gravity(turboshaft.design_altitude)) conditions.freestream.isentropic_expansion_factor = np.atleast_1d(turboshaft.working_fluid.compute_gamma(T,p)) conditions.freestream.Cp = np.atleast_1d(turboshaft.working_fluid.compute_cp(T,p)) conditions.freestream.R = np.atleast_1d(turboshaft.working_fluid.gas_specific_constant) conditions.freestream.speed_of_sound = np.atleast_1d(a) conditions.freestream.velocity = np.atleast_1d(a*turboshaft.design_mach_number) fuel_line = RCAIDE.Library.Components.Powertrain.Distributors.Fuel_Line() # may not need segment = RCAIDE.Framework.Mission.Segments.Segment() segment.state.conditions = conditions turboshaft.append_operating_conditions(segment,conditions.energy,conditions.noise) ram = turboshaft.ram inlet_nozzle = turboshaft.inlet_nozzle compressor = turboshaft.compressor combustor = turboshaft.combustor high_pressure_turbine = turboshaft.high_pressure_turbine low_pressure_turbine = turboshaft.low_pressure_turbine core_nozzle = turboshaft.core_nozzle turboshaft_conditions = conditions.energy.converters[turboshaft.tag] ram_conditions = conditions.energy.converters[ram.tag] inlet_nozzle_conditions = conditions.energy.converters[inlet_nozzle.tag] core_nozzle_conditions = conditions.energy.converters[core_nozzle.tag] compressor_conditions = conditions.energy.converters[compressor.tag] combustor_conditions = conditions.energy.converters[combustor.tag] lpt_conditions = conditions.energy.converters[low_pressure_turbine.tag] hpt_conditions = conditions.energy.converters[high_pressure_turbine.tag] # Step 1: Set the working fluid to determine the fluid properties ram.working_fluid = turboshaft.working_fluid # Step 2: Compute flow through the ram , this computes the necessary flow quantities and stores it into conditions compute_ram_performance(ram,conditions) # Step 3: link inlet nozzle to ram inlet_nozzle_conditions.inputs.stagnation_temperature = ram_conditions.outputs.stagnation_temperature inlet_nozzle_conditions.inputs.stagnation_pressure = ram_conditions.outputs.stagnation_pressure inlet_nozzle_conditions.inputs.static_temperature = ram_conditions.outputs.static_temperature inlet_nozzle_conditions.inputs.static_pressure = ram_conditions.outputs.static_pressure inlet_nozzle_conditions.inputs.mach_number = ram_conditions.outputs.mach_number inlet_nozzle.working_fluid = ram.working_fluid # Step 4: Compute flow through the inlet nozzle compute_compression_nozzle_performance(inlet_nozzle,conditions) # Step 5: Link low pressure compressor to the inlet nozzle compressor_conditions.inputs.stagnation_temperature = inlet_nozzle_conditions.outputs.stagnation_temperature compressor_conditions.inputs.stagnation_pressure = inlet_nozzle_conditions.outputs.stagnation_pressure compressor_conditions.inputs.static_temperature = inlet_nozzle_conditions.outputs.static_temperature compressor_conditions.inputs.static_pressure = inlet_nozzle_conditions.outputs.static_pressure compressor_conditions.inputs.mach_number = inlet_nozzle_conditions.outputs.mach_number compressor.working_fluid = inlet_nozzle.working_fluid compressor.reference_temperature = turboshaft.reference_temperature compressor.reference_pressure = turboshaft.reference_pressure # Step 6: Compute flow through the low pressure compressor compute_compressor_performance(compressor,conditions) # Step 11: Link the combustor to the high pressure compressor combustor_conditions.inputs.stagnation_temperature = compressor_conditions.outputs.stagnation_temperature combustor_conditions.inputs.stagnation_pressure = compressor_conditions.outputs.stagnation_pressure combustor_conditions.inputs.static_temperature = compressor_conditions.outputs.static_temperature combustor_conditions.inputs.static_pressure = compressor_conditions.outputs.static_pressure combustor_conditions.inputs.mach_number = compressor_conditions.outputs.mach_number combustor.working_fluid = compressor.working_fluid compressor.reference_temperature = turboshaft.reference_temperature compressor.reference_pressure = turboshaft.reference_pressure # Step 12: Compute flow through the high pressor compressor compute_combustor_performance(combustor,conditions) #link the high pressure turbione to the combustor hpt_conditions.inputs.stagnation_temperature = combustor_conditions.outputs.stagnation_temperature hpt_conditions.inputs.stagnation_pressure = combustor_conditions.outputs.stagnation_pressure hpt_conditions.inputs.fuel_to_air_ratio = combustor_conditions.outputs.fuel_to_air_ratio hpt_conditions.inputs.static_temperature = combustor_conditions.outputs.static_temperature hpt_conditions.inputs.static_pressure = combustor_conditions.outputs.static_pressure hpt_conditions.inputs.mach_number = combustor_conditions.outputs.mach_number hpt_conditions.inputs.compressor = compressor_conditions.outputs hpt_conditions.inputs.bypass_ratio = 0.0 hpt_conditions.inputs.fan = Data() hpt_conditions.inputs.fan.work_done = 0.0 high_pressure_turbine.working_fluid = combustor.working_fluid compute_turbine_performance(high_pressure_turbine,conditions) #link the low pressure turbine to the high pressure turbine lpt_conditions.inputs.stagnation_temperature = hpt_conditions.outputs.stagnation_temperature lpt_conditions.inputs.stagnation_pressure = hpt_conditions.outputs.stagnation_pressure lpt_conditions.inputs.static_temperature = hpt_conditions.outputs.static_temperature lpt_conditions.inputs.static_pressure = hpt_conditions.outputs.static_pressure lpt_conditions.inputs.mach_number = hpt_conditions.outputs.mach_number low_pressure_turbine.working_fluid = high_pressure_turbine.working_fluid lpt_conditions.inputs.compressor = Data() lpt_conditions.inputs.compressor.work_done = 0.0 lpt_conditions.inputs.compressor.external_shaft_work_done = 0.0 lpt_conditions.inputs.fuel_to_air_ratio = combustor_conditions.outputs.fuel_to_air_ratio lpt_conditions.inputs.bypass_ratio = 0.0 lpt_conditions.inputs.fan = Data() lpt_conditions.inputs.fan.work_done = 0.0 compute_turbine_performance(low_pressure_turbine,conditions) #link the core nozzle to the low pressure turbine core_nozzle_conditions.inputs.stagnation_temperature = lpt_conditions.outputs.stagnation_temperature core_nozzle_conditions.inputs.stagnation_pressure = lpt_conditions.outputs.stagnation_pressure core_nozzle_conditions.inputs.static_temperature = lpt_conditions.outputs.static_temperature core_nozzle_conditions.inputs.static_pressure = lpt_conditions.outputs.static_pressure core_nozzle_conditions.inputs.mach_number = lpt_conditions.outputs.mach_number core_nozzle.working_fluid = low_pressure_turbine.working_fluid #flow through the core nozzle compute_expansion_nozzle_performance(core_nozzle,conditions) # compute the thrust using the thrust component #link the thrust component to the core nozzle turboshaft_conditions.core_exit_velocity = core_nozzle_conditions.outputs.velocity turboshaft_conditions.core_area_ratio = core_nozzle_conditions.outputs.area_ratio turboshaft_conditions.core_nozzle = core_nozzle_conditions.outputs #link the thrust component to the combustor turboshaft_conditions.fuel_to_air_ratio = combustor_conditions.outputs.fuel_to_air_ratio #link the thrust component to the low pressure compressor turboshaft_conditions.combustor_stagnation_temperature = combustor_conditions.outputs.stagnation_temperature turboshaft_conditions.stag_temp_lpt_exit = compressor_conditions.inputs.stagnation_temperature turboshaft_conditions.stag_press_lpt_exit = compressor_conditions.inputs.stagnation_pressure turboshaft_conditions.total_temperature_reference = compressor_conditions.inputs.stagnation_temperature turboshaft_conditions.total_pressure_reference = compressor_conditions.inputs.stagnation_pressure #compute the power turboshaft_conditions.fan_nozzle = Data() turboshaft_conditions.fan_nozzle.velocity = 0.0 turboshaft_conditions.fan_nozzle.area_ratio = 0.0 turboshaft_conditions.fan_nozzle.static_pressure = 0.0 turboshaft_conditions.bypass_ratio = 0.0 turboshaft_conditions.flow_through_core = 1.0 #scaled constant to turn on core power computation turboshaft_conditions.flow_through_fan = 0.0 #scaled constant to turn on fan power computation # Step 25: Size the core of the turboshaft size_core(turboshaft,conditions) # Step 26: Static Sea Level Thrust atmosphere = RCAIDE.Framework.Analyses.Atmospheric.US_Standard_1976() atmo_data_sea_level = atmosphere.compute_values(0.0,0.0) V = atmo_data_sea_level.speed_of_sound[0][0]*0.01 operating_state = setup_operating_conditions(turboshaft, altitude = 0,velocity_range=np.array([V])) operating_state.conditions.energy.converters[turboshaft.tag].throttle[:,0] = 1.0 sls_P,_,_ = turboshaft.compute_performance(operating_state,fuel_line) turboshaft.sealevel_static_power = sls_P[0][0] return